株式会社池貝

IKEGAI EN > Machine Tools

Machine Tools

Since our founding in 1889 when we manufactured the first domestic lathe, we have consistently mastered machine tools, the mother of all machines, and have developed diesel engines, printing machines, plastic processing machines, and other products.We will contribute to the development of society by further enhancing our unique tailor-made technology cultivated over 130 years and creating new value, thereby pioneering the future of machine tools.

株式会社池貝_工作機械

Special Purpose Machine

Special Purpose Machine

By using our know-how on large type machining centers, we offer new and specialized machines that accommodate the needs of our customers. We are backed up by achievements in the aerospace and construction machinery industries.

Honing Center・U-Center

Honing Center・U-Center

A multi tasking honing machining center made up of a combination of high-efficiency boring machining and high-precision honing finishnig.
Machining centers, either vertical or horizontal, equipped with U-axis mechanism are U-centers.

Honesty Manufacturing ~ Features of Ikegai lathe ~

Ikegai Lathe, which mainly manufactures medium and large lathes, has been highly evaluated by customers as a highly rigid lathe, and this feature is incorporated throughout the lathe series.

■High-rigid spindle structure

– Spindle drive provided gear drive to achieve a high natural frequency and ensure strong vibration resistance.
– The large-diameter main gear is located at the rear of the spindle head to provide high rotational torque and maintain high rigidity.

High-rigid spindle structure

■Stable & High-precision bed / Sliding surface

– A wide bed is adopted so that the cutting force is always received by the bed. The wide bed ensures stable cutting.
– To maximize the effect of the wide bed, the sliding / joint surfaces are fully finished by hand scraping to minimize gaps.

Sliding & Joint surface

Kisage (Hand scraping), the principle of Ikegai’s manufacturing

– Sliding surfaces are finished with hand scraping to achieve high accuracy/stability. Flatness accuracy is 0 to 2μm.
– It takes 3 months to learn the basics of hand scraping and will not be allowed to execute work until you have mastered the basics.

■Tailstock to support stable power

– Disc springs are incorporated in the quill moving mechanism, and the deflection of the disc springs are used as thrust.
– Since the quill follows the expansion and contraction of the workpiece length due to processing heat, etc., there is no significant change in the thrust force.

Progressive Manufacturing ~ U-axis Machine ~

Ikegai proposes special and dedicated machines to meet customers’ needs to the maximum extent by making full use of its sincere craftsmanship, experience and know-how accumulated over the years.

Ikegai has produced many machines using U-axis mechanism. Honing process also uses this U-axis mechanism.

■U-axis Machining & its advantages

Turning enabled by NC control (U-axis) of the tool edge in the radial direction on a machining center. This allows a reduction in the number of tools used and process integration, thereby shortening machining time and improving accuracy through single setup machining.

U-axis structure and schematic view

■Machines with U-axis mechanism

Machining center + U-axis machining = “U center” (left)  U-axis tool (right)
Horizontal boring machine with U-axis mechanism face plate (left)  U-axis mechanism face plate (right)
“Honing center” combined both milling & honing (left)  Honing tool (right)

Service / Support

Overhaul

We will renew the machine by reassembling with polishing, hand scraping, etc. We accept not only Ikegai-made machines but also machines manufactured by others.

Advantage 1 You can use the same equipment you have been using for many years
Advantage 2 Reusing equipment protects the environment
Advantage 3 Investment costs can be reduced compared to purchasing new equipment

Retrofit

We upgrade the performance of existing machines at your location by replacing to the latest NC equipment, main motors, servo motors, operation panels and adding various functions.

Inquiries

For inquiries regarding breakdowns, repairs, and various types of maintenance, please call, fax, or e-mail our nearest sales office.

Tokyo Office

3-43, Egasaki-cho, Tsurumi-ku, Yokohama
Kanagawa, 230-0002 Japan
TEL: +81-45-580-3651
FAX: +81-45-573-2851

Osaka Office

2-500-1, Takao, Miami-ku, Sakai
Osaka, 590-0157 Japan
TEL: +81-72-355-1810
FAX: +81-72-355-1812

United states

Sales / Service
SNK AMERICA INC. CHICAGO
1150 Feehanville Drive, Mount Prospect, Illinois 60056, U.S.A.
TEL: +1-847-364-0801
FAX: +1-847-364-4363

United states

Sales / Service
SNK AMERICA INC. LOS ANGELES
West Coast Branch 2791 Saturn St., Unit B Brea, California 92821, U.S.A.
TEL:+1-714-779-8818

Germany

Sales / Service
SNK GmbH
Daimlerstrasse 18, 73037, Goppingen-Ursenwang, Germany
TEL: +49-7161-99919-88
FAX: +49-7161-99919-79

China

Service
SNK NANJING TECHNOLOGY CORPORATION
Room101, Building 3, Zijin Entrepreneur R&D Center 89, Victory Road, Jiangning District, Nanjing, China
TEL: +86-25-5212-0211
FAX: +86-25-5212-0212

Korea Rep.

Sales / Service
SNK ENGINEERING KOREA CO.,LTD.
RM. 611 Pyeongchon Digital Empire, 16,Heungan-daero 427 Beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, KOREA Rep.
TEL: +82-31-8069-5121~2
FAX: +82-31-8069-5120

Taiwan

Sales / Service
SNK EG TAIWAN CORPORATION
2F-1, No.12, Sec.1, Pei-hsin Road., Hsin-tien Dist, New Taipei City, Taiwan
TEL: +886-2-2915-6765
FAX: +886-2-2915-6727

Thailand

Sales / Service
SNK THAI CO.,LTD.
Q District Gusto 299/264 Moo 14, Soi Kingkaew 37/5, Tambon Rachathewa, Amphur Bangplee, Samutprakarn, 10540, Thailand
TEL: +66-2-327-0601
FAX: +66-2-327-0605

India

Sales / Service
SNK INDIA PRIVATE LIMITED
1068, Vikas Nagar, Meerut road, Ghaziabad, Uttar Pradesh 201003, India